Siviko Wire Pay-off | WPO630H1

SIVIKO WPO630H1 is an Industry 4.0 enabled, automated wire pay-off machine, which offers cable manufactures high-speed, reliability and high safety standards in operations. It is the perfect fit for bobbin winders, take-up machines etc.

Gallery

High-speed:

WPO630H1 can reach up to 850 m/min of wire pay off, with a ramp-up time of 10 s, through:

  • Precise pneumatic wire tension control,
  • Precise motor speed control,
  • Precise PID controlled dancer,
  • Efficiency Level – IE3.

Easy to work with:

WPO630H1 has been designed with the work of the operator in mind. It has several unique features that make work easier:

  • Wire pay-off path direction adjustment up to 90°,
  • Singal tower that indicates the state of the machine,
  • Diagnostic code blinking system that shows the exact event. The operator can see it even far away from the machine.

Automated:

WPO630H1 has a variety of sensors that ensure its maximum productivity and safe operations.

It is Industry 4.0 enabled, which means that is can integrate easily with many external devices and systems. Communication is done through industry standard RS-485 (Modbus RTU) and Ethernet (Modbus TCP).

WPO630H1 has easy to use pneumatic lifting reel system, which has predefined parameters for the standard types of reels.

Safety:

  • Safety fence and a lockable door that makes the reel inaccessible by an accident during operations,
  • Reliable safety relay to check and monitor the safety system,
  • Sensor and algorithms that stop the machine immediately if there is a change of grip or position of the reel,
  • Emergency stop and a brake that could stop the machine in max 2 s.

General

Linear speed 850 m/min (max)  * customizable
Wire type Cu, Cu tin-plated  
Wire bundle size cross section 0,025 … 0,75 mm2  / diameter 0,18 … 0,95 mm  
Individual wire size cross section 0,020 … 0,50 mm2 / diameter 0,16 … 0,80 mm  
Wire tension 2 N … 20 N * customizable
Ramp up/down for reel 650 kg min 10 s  

Reel

Number of reels 1
Spindle capacity 650 kg (max)  
Reel dimensions Ф 560, Ф 630  * customizable
Reel standards DIN46395, DIN46397  * customizable

Operation

Precise wire tension control Pneumatic  
Precise motor speed control VFD Vector control  
Precise controlled dancer PID
Accumulator length 3000 mm  * customizable
Wire path direction adjustment 90°
Easy to use lifting reel system Pneumatic – predefined positions for the two types of reels * customizable
Jog mode Push button and pedal operated
Dancer roll Non-metal * customizable

Safety

Emergency stop Twist to release push button  
Time until full stop max 5 s at full speed with 650 kg reel  
Safety fence and door Auto locked when the operation starts
Operation status Lights and blinking code signals  * customizable

Motor

Power and Type 7,5 kW / 3 phase asynchronous motor  * customizable
Variable Frequency Drive Vector control  
Motor break Electromagnetic
Motor cooling Active
Efficiency Level IE3

Pneumatics

Air supply 6 … 10 bar  * customizable

Interface and Communication

Analog input Linear speed set point – 0 … 10 V or 0/4 … 20 mA  
Run; Fault Outputs – dry contacts  * customizable
Communication RS-485 (Modbus RTU), Ethernet (Modbus TCP)
Industry 4.0 Enabled

Power supply and mechanical data

Weight approx. 650 kg  * customizable
Dimensions 1200 х 1110 х 1820 mm (W × D × H)  * customizable
Power supply AC 230/400 V, 50 Hz (AC 220/380 V, 50 Hz); 8 kVA  * customizable

Environmental conditions

Degree of protection of cabinet IP 51  
Working temperature 10 … + 50 °C  
Relative humidity 10 … 90 % without condensation

Datasheet – English

Siviko WPO630H1 working with pay-off speed at 900 m/min