Siviko Wire Pay-off | WPO 630H2
SIVIKO WPO 630H2 is an Industry 4.0 enabled, automated wire pay-off machine, which offers high-speed, reliable product quality and increased cost efficiency. It can work with individual wires with 0,16 … 0,80 mm diameter and wire bundles with 0,18 … 0,95 mm diameter. It is the perfect fit for bobbin winders, take-up machines etc.
Highlights
Design
- Secure two-sided mounting and variety of sensors ensure maximum productivity and safety in operations
- Solid frame welded construction with compact design
- INDUSTRY 4.0 enabled, provides performance, energy consumption and status data through Modbus to external systems and devices
Quality
- Keeps wire tension constant by precise pneumatic wire tension control, dynamic motor control and PID controlled dancer
- Twist free pay-off of individual wires and wire bundles
- Automatically stops when wire breaks
Productivity
- Normal working speed up to 850 m/min, with a ramp-up time down to 10 s
- Quick reel change via pneumatically actuated pintle
- Easy change of reel type with additional tools
- Wire pay-off path direction adjustment up to 90°
Cost Efficiency
- Reel loading without any auxiliary devices as it has embedded electrical gear motor lift system
- Lower energy consumption through high motor efficiency level (IE3) and variable-frequency drive (VFD)
- Cost-efficient maintenance due to durable design and availability of maintenance data
Safety
- Safety fence and a lockable door that makes the reel inaccessible by an accident during operations
- Reliable safety relay to check and monitor the safety system
- Sensor and algorithms that stop the machine immediately if there is a change of grip or position of the reel
- Emergency stop and a brake that could stop the machine in max 5 s
General
| Linear speed | 850 m/min (max for reel barrel diameter of 315 mm) | * customizable |
| Wire type | Cu, Cu tin-plated | |
| Wire bundle size | cross section 0,025 … 0,75 mm2 / diameter 0,18 … 0,98 mm | |
| Individual wire size | cross section 0,020 … 0,50 mm2 / diameter 0,16 … 0,80 mm | |
| Wire tension | 2 N … 20 N | * customizable |
| Ramp up/down for reel 650 kg | min 10 s |
Reel
| Number of reels | 1 | |
| Spindle capacity | 650 kg (max) | |
| Reel dimensions | ∅ 400 … ∅ 630 mm | * customizable |
| Reel standards | DIN46395, DIN46397 | * customizable |
Operation
| Speed control | Self-adjustable by dancer | |
| Motor speed control | Variable frequency drive vector control | |
| Dancer | PID Loop Feedback | |
| Accumulator length | 3000 mm | * customizable |
| Wire path direction adjustment | 0 … 90° | |
| Wire tension control | Manual precise pneumatics | |
| Reel lifting system | Electrical gear motor lift | |
| Jog mode | Push button and pedal operated | |
| Dancer roll | Non-metal | * customizable |
Safety
| Emergency stop | Twist to release push button | |
| Time until full stop | max 5 s at full speed with 650 kg reel | |
| Safety fence and door | Auto locked when the operation starts | |
| Operation status | Lights and blinking code signals | * customizable |
Motor
| Power and Type | 7,5 kW / 3 phase asynchronous motor | * customizable |
| Variable Frequency Drive | Vector control | |
| Motor break | Electromagnetic | |
| Motor cooling | Active | |
| Efficiency Level | IE3 |
Pneumatics
| Air supply | 6 … 10 bar | * customizable |
Interface and Communication
| Analog input | Linear speed set point – 0 … 10 V or 0/4 … 20 mA | |
| Run; Fault | Outputs – dry contacts | * customizable |
| Communication | RS-485 (Modbus RTU), Ethernet (Modbus TCP) | |
| Industry 4.0 | Enabled |
Power supply and mechanical data
| Weight | approx. 650 kg | * customizable |
| Dimensions | 1150 х 1060 х 1620 mm (W × D × H) | * customizable |
| Power supply | AC 230/400 V, 50 Hz (AC 220/380 V, 50 Hz); 8 kVA | * customizable |
Environmental conditions
| Degree of protection of cabinet | IP 54 | |
| Working temperature | 0 … + 50 °C | |
| Relative humidity | 10 … 90 % without condensation |
Datasheet – English