Palletizing Robot with Pallet Pick-up for Two Lines

The palletizing line utilizes a FANUC M-410iC/110 which is considered the fastest palletizing robot in its class with a working range of 2,400 mm and a load capacity of 110 kg. The robot has a multifunctional Siviko PBG gripper that can palletize valve bags and pick and place empty pallets and plastic padding. The system also features the Siviko Smart Pallet. The palletizing robot services two production lines, which offers great ROI and use of space.

Palletizing Robot with Pallet and Padding Pick-up

The highly-automated palletizing line utilizes a FANUC M-710iC/70 and a Siviko gripper that can palletize valve bags and pick and place empty pallets and plastic padding. It also features the Siviko Smart Pallet, our smart software application, which allows the end-user to create palletizing configurations without programming skills.

Palletizing Robot Handling a Variety of Boxes

Robotic palletizing of boxes. The robot, a compact, fast and affordable FANUC M-20iD/35, equipped with a Siviko PBXG gripper palletizes over 10 types of boxes with different sizes, designs and weights up to 13 kg. The robot cell is compact – measuring 2.5 m by 2.5 m and simple in design, making it an ideal solution for smaller factories. The palletizing programs are selected from the robot’s teach pendant from a drop-down list.

Industrial Robot Handling Valve Bags

The Siviko Bag Application Robot system is an excellent automated solution for the bagging process of valve bags. It is fast, flexible, compact in size and easy to use. It can work with all types of filling machines and with many different types of valve bags.

More than Palletizing Robot

FANUC M-710iC/70 palletizing robot manipulates plastic bags and does 6 different operations with a single gripper. The robot takes up the empty bags, opens and positions them, controls the dosing, seals them with heating, and finally palletizes the bags.

Industrial Robot Welding Boilers

The industrial robot uses MIG/MAG welding for the manufacturing of biomass boilers. The robot cell has two positions on which the tubes of the boiler are welded to the base and top of the boiler.

In this project, we increased the palletizing capacity of an existing FANUC robot by over 75%. We accomplished that by creating a buffer upstream of the robot, engineering of a new gripper with a better grip, reprogramming the robot and integrating its operation in the existing SCADA system. 

Dosing System for Dry Building Materials

In this project, we created a new system for dry building materials management that is reliable and easy to support. We have increased the capacity of the existing hardware by approximately 30%, decreased electricity consumption by 10% and increased the dosing accuracy by several magnitudes.

Connecting ERP and Scales with SCADA

In this project, the main goal was to connect in real-time the information about production orders and incoming deliveries information from the ERP with the real data measured by the scales in the production facility. We achieved that by creating a SCADA system based on Ignition.

Digitalization of Manufacturing with Ignition

In this project, we created a new SCADA based on Ignition with the main functionality to handle production and recipe management of dry building materials manufacturing facility. The new production management system has improved the production process by making its management much easier, more reliable, and more flexible by using the existing hardware.

Industrial Network with Wago 852-1305

We have built the first industrial communication network in Bulgaria based on the Industrial-Managed-Switch Wago 852-1305. The topology of the network makes a ring with a total length of 1000m and has 11 network switches. The Wago 852-1305 provide innovative Xpress Ring Reservation (less than 50 ms recovery) and JET Ring (less than 350 ms recovery). This increases the probability of failure-free operation of the network ring to 99.9%.

Roll Forming Machine Control

The micromachine control was specially designed to operate a roll forming machine. It is equipped with an Allen-Bradley Micro820 PLC and an Allen-Bradley PowerFlex523 VFD. The same concept can be used to automate of a new or retrofit machine, which has to operate under certain predefined conditions.

Wire Pay-off WPO 630H2

Wire pay-off machine. Speed up to 850 m/min. Reels ∅400 … ∅630 mm. Secure two-sided mounting with autonomous lifting. Constant wire tension control by precise pneumatic wire tension control, dynamic motor control via PID regulator with dancer feedback.  Industry 4.0 enabled.

Automatic Cable Tester ACT 150

Automated cable tester for electric tests for withstand voltage, active resistance and location of faults. For cables with up to 50 wires and length from 0,1 km to 10 km or more. Ensure the quality of cables in accordance with EN 50395 or other. Test voltage 1 … 4 kV. Cable active resistance range 0 … 20 kΩ. Output Power 150 000 VA. Several safety layers. Recipe and event management. Voltage measurement uncertainty ± 0,12 %. Active resistance measurement uncertainty ± 0,1 %.

Automatic Cable Tester ACT 15

Fully automated cable tester for electric tests for withstand voltage, active resistance and location of faults. For cables with up to 5 wires and up to 15 km in length. Ensure the quality of cables in accordance with EN 50525, DIN VDE 0276-603, DIN VDE 0295 / IEC 60228, BS 6004/5 etc. Test voltage 1 … 4 kV. Cable active resistance range 0 … 20 kΩ. Output Power 15 000 VA. Several safety layers. Recipe and event management. Voltage measurement uncertainty ± 0,12 %. Active resistance measurement uncertainty ± 0,25 %.

Automatic / Manual Voltage Control

SIVIKO voltage control is a customizable control system for an autotransformer that offers high reliability and convenience. It has built-in safety equipment.